Engineered U-Trough Screw Conveyors

U-Trough Conveyors. Built for Your Material.

From abrasive bulk solids to sanitary powders, we engineer complete U-trough screw conveyors directly from our factory in China. Sized precisely for your capacity, layout, and operating duty.

01 / Material Density & Flow
02 / Capacity Target TPH / m³/h
03 / Layout Length & Incline
04 / Build Made to Order
100% Pre-Shipment Run Test GA Drawing Approval First 18-Month Global Warranty
Heavy duty industrial U-Trough screw conveyor engineered by CR Conveyor
Factory Direct / Custom Built

3D Design

Engineering Scope

Built Around Your Duty

We do not force projects into a fixed catalog model. Screw size, conveying length, speed, drive power, and arrangement are selected from your material behavior, required capacity, plant layout, and operating conditions.

What determines the final design

Material bulk density & flowability, target capacity, total conveying distance, inclination, temperature, duty cycle, and plant interface requirements.

01 / Screw Size

Diameter

Sized from material characteristics, capacity, trough loading, and allowable screw speed.

02 / Distance

Length

Engineered around total conveying distance, support locations, intermediate joints, and maintenance access.

03 / Output

Capacity

Calculated from bulk density, fill level, screw geometry, RPM, and required operating duty.

04 / Layout

Installation

Horizontal and inclined arrangements are evaluated against capacity loss, access, supports, and plant interfaces.

Final dimensions, RPM, motor power, and component selection are confirmed after application review.

U-Trough screw conveyor with openable top covers for easy inspection
Key Mechanical Benefit
Removable Bolted or Clamped Covers

Provides fast visual inspection, easy cleanout, and intermediate hanger bearing maintenance.

01 / Primary Application Fit

Where U-Trough Screw Conveyors Excel

U-trough screw conveyors are well suited to horizontal and moderately inclined bulk-solids handling where accessible trough construction, flexible inlet/discharge locations, and straightforward maintenance are important.

A

Free-Flowing Powders & Granules

Cement, fly ash, sand, chemical granules, grain, sugar, and flour. Screw geometry and operating speed are selected to match the material and required capacity.

B

Abrasive & Heavy Minerals

Equipped with replaceable Hardox liners, heavy-wall pipe shafts, and hardened flight edges to resist abrasion.

C

Food & Sanitary Processing

304/316L stainless steel, continuously welded & polished flights, quick-release clamps, and food-grade seal arrangements.

D

Sludge, Wet & Sticky Bulk Solids

For difficult sticky or fibrous materials, a shaftless configuration can be evaluated where reducing center-shaft buildup is important.

02 / Tailored Engineering

Engineer the Critical Components

Once the duty is defined, we configure the screw geometry, trough construction, material of construction, and drive arrangement around your process and maintenance requirements.

Sectional, continuous, ribbon, and paddle flight options
Option Group 01 Flight Geometry

Spiral & Flight Variations

  • • Sectional / Helicoil Flights: Standard for dry bulk powder conveying.
  • • Ribbon Flight: Ideal for sticky, viscous, or lumpy materials to prevent buildup.
  • • Paddle / Mixing Screws: Blends, aerates, or retards material while conveying.
  • • Shaftless Heavy Spiral: For sludge, screenings, and stringy fibrous waste.
U-Trough cover configurations, drop bottom, and wear liners
Option Group 02 Trough Design

Trough Engineering

  • • Replaceable Wear Liners: UHMW-PE, manganese steel, or Hardox bottom liners.
  • • Drop-Bottom Cleanout Trough: Hinged bottom doors for rapid cleanout.
Stainless steel and heavy carbon steel fabricated screw conveyors
Option Group 03 Metallurgy

Material & Surface Treatment

  • • Carbon Steel (Q235 / Q355): Sandblasted and epoxy polyurethane painted.
  • • Stainless Steel (SS304 / SS316L): Acid pickled, passivated, or bead-blasted.
  • • Duplex & Wear Alloys: 2205 Duplex, Hardox 450/500 for extreme corrosion/wear.
  • • Sanitary Polish: Ra < 0.8 μm polished interior with full seam weld grinding.
SEW direct drive, outboard pillow block bearings, and gland seals
Option Group 04 Drive Arrangement

Drive Options

  • • Direct Drive: Compact direct connection between the gearbox and screw shaft.
  • • Coupling Drive: Gearbox connected to the screw shaft through a coupling arrangement.
  • • Chain & Sprocket Drive: Chain-driven arrangement for flexible speed and installation requirements.
Plant Interface Engineering

Designed to Fit Your Line

Custom engineering also includes how the conveyor connects to your process, how it is supported, and how operators access it for inspection and maintenance.

Inlet & Outlet Connections

Flange size, position, quantity, and transition geometry matched to upstream and downstream equipment.

Supports & Elevation

Support points and mounting height coordinated with your structure and maintenance clearances.

Covers & Sealing

Cover access, inspection points, and shaft sealing selected for the material and operating environment.

Drive Orientation

Motor and gearbox arrangement coordinated with available space, access, and preferred service side.

03 / Verification & Credibility

Verify Before Shipment

Overseas equipment purchases require clear checkpoints. We reduce project risk through drawing confirmation, agreed material records, workshop fabrication evidence, dimensional checks, and pre-shipment run-test documentation.

CNC laser cutting and forming of conveyor trough and flights
In Workshop 01 / Welding

Welding Quality

Submerged arc and TIG/MIG welding are used according to component requirements to ensure strong, consistent, and reliable welds.

Factory no-load run-test and temperature verification
In Workshop 02 / Alignment Test

Shaft Alignment Check

Shaft and screw assemblies are checked for concentricity and alignment to minimize runout and vibration during operation.

General arrangement drawing and EN 10204 3.1 material test certificates
In Workshop 03 / Runout Test

Shaft Runout Check

Shaft and screw assemblies are checked for runout to verify rotational accuracy and minimize vibration during operation.

STEP 01

Parameter Review

We confirm material bulk density, capacity, and plant layout.

STEP 02

GA Drawing Confirmation

Full 2D/3D outline drawings and technical datasheet confirmed by email.

STEP 03

Fabrication & FAT

Laser cutting, welding, assembly, and 2-hour run-testing with video report.

STEP 04

Export Crated Delivery

Seaworthy plywood crating, moisture-barrier wrapping, shipped worldwide.

After Delivery

Support Beyond Shipment

Project support does not end when the crate leaves the factory. We keep the approved drawings and equipment records available for follow-up support.

Remote Technical Support

Support for installation questions, commissioning checks, and troubleshooting based on project documents and operating feedback.

Replacement Components

Replacement screws, liners, bearings, seals, and other project-specific components can be supplied against approved equipment records.

Warranty Handling

Warranty issues are reviewed against the approved specification, supplied operating conditions, and equipment records so corrective action can be agreed clearly.

04 / Instant Engineering Support

Get Your Free Conveyor Plan & Factory Quote

You don't need a finished engineering specification to start. Tell us your material and basic requirements -- our technical team will review your application and send you:

✓
General Arrangement (GA) Drawing Draft:

Key dimensions, inlet/outlet locations, and footprint sizing.

✓
Engineering Calculation Sheet:

Volumetric capacity, screw RPM, torque, and motor power sizing.

✓
Direct Factory Price & Delivery Schedule:

Transparent pricing with material specs and component breakdowns.

Prefer Direct Messaging?

Already have a drawing, RFQ, layout, or equipment photo? Send the file directly by WhatsApp and reference your name or company:

WhatsApp: +86 131 2088 5516
Technical Inquiry

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